Factory Inspection of Our Goods
Our rigorous quality control protocols ensured the Kwikstage Steel scaffolding complied with AS/NZS 1576.3 standards, which outline requirements for structural design, safety, and performance. The AS/NZS 1576.3 standard is critical for manufacturers, designers, and users of scaffolding systems in Australia and New Zealand, providing guidelines to assess the structural integrity and safety of scaffolding components.
QC Operational Full Process
1. Understanding AS/NZS 1576.3 Requirements
- Standard Familiarization: Manufacturers and quality control personnel must be thoroughly familiar with AS/NZS 1576.3 requirements, covering design, testing, and performance criteria.
- Compliance Checklist: Develop a checklist based on the standard to cover all aspects of design, manufacture, and testing.
- Quality Management System: Ensure the supplier has a quality management system in place, preferably certified under ISO 9001.
- Raw Material Quality: Assess and select Kwikstage Steel suppliers based on their ability to provide materials meeting the standard's specifications.
- Certification and Testing: Inspect all incoming Kwikstage Steel materials for compliance, reviewing and recording material certificates.
- Batch Testing: Conduct batch tests on raw materials to ensure consistent quality.
- Process Validation: Validate manufacturing processes, ensuring they can produce components meeting the standard's requirements.
- Welding Standards: Adhere to specific welding standards, with qualified welders and documented procedures.
- Dimensional Checks: Perform inspections to ensure components meet specified tolerances.
- Weld Inspection: Conduct visual and non-destructive testing (NDT) on welds for compliance.
- Load Testing: Verify components can withstand specified loads without failure.
- Stability and Performance Testing: Test for stability and performance, including locking mechanisms and structural integrity.
- Compliance Documentation: Maintain comprehensive documentation for each batch, including certificates, manufacturing records, and test results.
- Third-Party Certification: Obtain third-party certification from an accredited body if beneficial.
- Packaging Standards: Ensure packaging protects scaffolding during transport to New Zealand.
- Shipping Documentation: Include compliance and quality documents with the shipment.
- Feedback Mechanism: Establish a mechanism for receiving and analyzing customer feedback.
- Continuous Improvement Program: Address issues identified through feedback, enhancing compliance over time.
- Staff Training: Ensure all staff involved in design, production, and quality control are trained on AS/NZS 1576.3 requirements.